A 2-layer or 4-layer PCB with a solid ground plane and thermal vias is recommended. Ensure a minimum of 1 oz copper thickness and a thermal relief pattern under the device.
Implement a robust thermal management system, including a heat sink, thermal interface material, and a cooling fan if necessary. Monitor junction temperature and adjust the system design accordingly.
Focus on the input filter design, ensuring a common-mode choke with a high impedance at the switching frequency, and a differential-mode filter with a low impedance at the switching frequency.
Keep the switching node (SW) and the input capacitors close to the device. Use a star-point grounding scheme, and ensure a solid ground plane under the device. Minimize loop areas and use shielded cables for connections.
Choose capacitors with a high ripple current rating, low ESR, and a voltage rating that exceeds the maximum input voltage. Ensure the capacitors are placed close to the device and connected with short, wide traces.