TI recommends a 4-layer PCB with a solid ground plane on the bottom layer, and a thermal relief pattern on the top layer to improve heat dissipation. A minimum of 2 oz copper thickness is recommended.
To prevent oscillations, ensure that the gain-setting resistors (Rf and Ri) are placed close to the IC, and the input and output capacitors (Ci and Co) are placed close to the IC pins. Also, use a low-ESR capacitor for Ci and a high-quality, low-inductance capacitor for Co.
The maximum power dissipation of the TPA4861DRG4 is 3.5W. However, this value can be derated based on the ambient temperature and the thermal resistance of the PCB and heat sink.
Yes, the TPA4861DRG4 can be used in a bridged configuration to increase the output power. However, this requires additional external components and careful PCB layout to ensure proper operation and thermal management.
Use a voltage regulator or a voltage limiter to prevent overvoltage conditions. For overcurrent protection, use a current-sensing resistor and a comparator to detect excessive current, and then shut down the amplifier using an external switch or a reset pin.